Overview
Task
This instruction describes the automatic measurement of workpieces. In addition, a zero offset is written to offset the origin of the machining coordinate system to match the workpiece,
Possible applications
The following applications are conceivable:
- Precise measurement of workpieces before or after machining
- Generating a zero offset to match the workpiece to simplify the programming for machining
- Measuring machining operations with active zero offset
Programming
The cycles are called with the L CYCLE[..] function and the required parameters are taken directly from the NC program. A more detailed description of the call is provided in the subsections for each of the cycles.
The section below explains the typical programming of a teach-in based on the example of the SysMeasWcs7.ecy cycle which determines the corner point of a rectangular workpiece by 3 measurements. After calling the cycle, the zero offset generated in the cycle is activated and traverses over the corner point of the workpiece. In addition, the example writes the coordinates of the corner point to a text file. This can be implemented in the NC program as follows:
Programing Example
TCS measurement: Set zero offset (G54) followed by machining to zero offset (G54)
#VAR
V.CYC.SysRetX
V.CYC.SysRetY
V.CYC.SysRetZ
#ENDVAR
T1 D1
M6
G53
G00 G90 X-50 Y-50
G00 G91 Z-100
L CYCLE [NAME=SysMeasWcs7.ecy \
@P4 = 10 \
@P5 = 10 \
@P6 = -10 \
@P7 = 54 \
@P9 = 0 \
@P10 = 0 \
@P11 = -2 \
@P17 = 20 \
@P18 = 30 \
@P19 = -15 \
]
G00 G91 Z100
#FILE NAME [MSG="SysMeasWcsResult.txt"]
#MSG SAVE ["V.CYC.SysRetX =%f", V.CYC.SysRetX]
#MSG SAVE ["V.CYC.SysRetY =%f", V.CYC.SysRetY]
#MSG SAVE ["V.CYC.SysRetZ =%f", V.CYC.SysRetZ]
G54
G0 G90 X0 Y0 Z200
... Workpiece machining ....
G53
M30
Programing Example
TCS measurement: Measure with active zero offset (G54)
#VAR
V.CYC.SysRetX
V.CYC.SysRetY
V.CYC.SysRetZ
#ENDVAR
T1 D1
M6
G54
G00 G90 X-5 Y-5
G00 G90 Z5
L CYCLE [NAME=SysMeasWcs7.ecy \
@P4 = 10 \
@P5 = 10 \
@P6 = -10 \
@P9 = 0 \
@P10 = 0 \
@P11 = -2 \
@P17 = 20 \
@P18 = 30 \
@P19 = -15 \
]
G00 G90 Z100
#FILE NAME [MSG="SysMeasWcsResult.txt"]
#MSG SAVE ["V.CYC.SysRetX =%f", V.CYC.SysRetX]
#MSG SAVE ["V.CYC.SysRetY =%f", V.CYC.SysRetY]
#MSG SAVE ["V.CYC.SysRetZ =%f", V.CYC.SysRetZ]
G53
M30
To enable program execution, a configuration file must also be saved as NC program.